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Process Walk through..
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Raw materials to stock
Process Stage - Preparatory


At the gigantic warehouse which houses the cotton godown, dyed cotton godown and synthetic fibre godown, computer interfaced weighing and bar coding helps identify and stock raw materials in a proper layout.

Stock Identification & Matching
Process Stage - Preparatory


The Web Matching area is where the exactitude of the shade required by the customer is produced with different color combinations of fibre.

Mixing & Blowing
Process Stage - Preparatory


The cotton is issued to the Mixing Department to produce effervescent colors of fibre that are akin to Nature.

In the bowels of the Blow Room, the mixed fibre is fed into lap and chute feeding machines for further mixing, fibre opening and cleaning with an Automatic continuous waste evacuation system in place, the lap form output is obtained.

Carding
Lap form to Silver form


The Carding Room, with its latest autoleveller and high production carding machines, ensures further fibre cleaning and removal of neps from the material that is fed.

Waste removal is done with automatic waste evacuation system.

Drawing |
Silver form to Roving Bobin form


The Drawing Department consists of the newest autoleveller and high-end drawing machines where 6 to 8 ends of carded / combed sliver are fed.
The result is draw frame sliver with improved evenness after the drafting and sliver parelisation is done.
Next, the draw frame sliver is fed into Simplex machines with a capacity to handle any quantity.
Here the drafting of slivers is done and converted into Roving Bobbin form.

Spinning dept.
Bobin to Cop form


The Spinning Department is equipped with machines featuring special modifications to produce special yarns like Neps, Grindle and Slub yarn.
As the Roving bobbin is fed, it is drafted, twisted and wound in the cop form.

Spinning dept.
Bobin to Cop form


The Spinning Department is equipped with machines featuring special modifications to produce special yarns like Neps, Grindle and Slub yarn.
As the Roving bobbin is fed, it is drafted, twisted and wound in the cop form.

1. Stage - Preparatory

2. Processing Stage

3.Finishing Stage